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XL-257SYGC-L LED: Thermal & Forward Voltage Analysis

LED Technology · 2026-03-14

XL-257SYGC-L LED: Thermal & Forward Voltage Analysis

📌 Product Overview

The XL-257SYGC-L is a standard 3mm through-hole LED from XINGLIGHT, featuring a water-clear white lens and a dominant wavelength of 565–575nm (Yellow Green). Designed for general-purpose indication, this component utilizes a long-lead structure (28mm length) to facilitate flexibility during PCB assembly and wave soldering processes.

💡 This device is optimized for applications requiring clear visual status feedback without high-power density. Its compliance with RoHS standards and EIA packaging makes it a viable candidate for consumer electronics and industrial control systems where supply chain consistency is critical.

🚀 Typical Applications

Based on the 110-degree viewing angle and low DC drive requirements, the XL-257SYGC-L is suited for:

  • Status Indicators: Power-on lights and signal alerts in home appliances.
  • Automotive Electronics: Dashboard illumination and interior panel lights.
  • Consumer Electronics: Digital displays and communication device indicators.
  • Industrial & Education: Electronic teaching equipment and traffic instruction signals.

📈 Key Technical Specifications

The following table outlines the electro-optical characteristics (Ta=25°C). Designers should pay close attention to the forward voltage variance and luminous intensity grading to ensure uniformity across batches.

ParameterSymbolMinTypMaxUnitTest Condition
Luminous IntensityIv50-100mcdIF = 20mA
Dominant Wavelengthλd565-575nmIF = 20mA
Peak Wavelengthλp-570-nmIF = 20mA
Forward VoltageVF2.02.22.6VIF = 20mA
Viewing Angle2Ø1/2-110-degIF = 20mA
Reverse CurrentIR--≤10μAVR = 5V

💡 Note: Voltage binning codes (N12-8, N12-9, N13-1) are available for tighter voltage control in sensitive circuits.

🔒 Absolute Maximum Ratings & Process Limits

Exceeding these ratings may cause permanent device failure. These limits are critical for designing driver circuits and establishing reliability margins.

ParameterSymbolRatingUnit
Power DissipationPd70mW
Max Continuous Forward CurrentIF20mA
Peak Forward CurrentIFp80mA
Operating TemperatureTopr-20 to +85°C
Storage TemperatureTstg-40 to +85°C

⚠️ Soldering Limits:

  • Wave Soldering: Max 240°C for ≤6s.
  • Manual Welding: Max 300°C for ≤3s.
  • Lead Integrity: Solder joint must be >2.0mm from the colloid base to prevent thermal damage to the epoxy.

📦 Package, Dimensions & Assembly Notes

  • Package Type: Radial Lead, 3mm Round (T-1).
  • Dimensions: 5.0mm (W) x 2.0mm (T) x 7.0mm (H) x 28mm (Lead Length).
  • Lens: Water-clear white colloid.
  • Assembly: The long leads (28mm) are designed for stability during automated insertion. Ensure the lead spacing matches the PCB footprint to avoid mechanical stress on the resin body during wave soldering.

🛒 Sourcing & Supply Considerations

  • Voltage Binning: Request specific voltage bins (e.g., N12-8) if your design has tight voltage regulation constraints.
  • Packaging: Supplied in EIA standard compliant packaging for compatibility with automated feeders.
  • Authenticity: Verify supply channels to ensure compliance with the stated RoHS and MSL (Level 2) specifications.
  • Samples: Contact authorized distributors for pre-production samples to verify color bin consistency.

❓ FAQ

Q: What is the forward voltage requirement for this LED? A: The typical forward voltage is 2.2V, with a maximum of 2.6V at 20mA. It is recommended to design driver circuits assuming a maximum VF of 2.6V to account for batch variations.

Q: Is this LED suitable for automotive environments? A: Yes, the datasheet lists automotive electronics as a primary application. However, ensure that the operating temperature range (-20°C to +85°C) meets the specific thermal requirements of the installation location within the vehicle.

Q: What are the soldering profile limitations? A: For wave soldering, do not exceed 240°C for 6 seconds. For manual soldering, the limit is 300°C for 3 seconds. Crucially, the solder point must be at least 2.0mm away from the epoxy body to prevent damage.

Q: How is brightness consistency controlled? A: Brightness is graded into codes (e.g., A1: 50-100 mcd). When procuring, specify the brightness bin code to ensure visual uniformity across your product line.

Q: What is the moisture sensitivity level (MSL)? A: The XL-257SYGC-L has an MSL of 2. This means it can be exposed to ambient conditions for up to one year before baking is required, simplifying inventory management.

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