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XL-HD3535UGC-A4 Green LED: Thermal & Optical Bin Analysis

LED Technology · 2026-03-16

XL-HD3535UGC-A4 Green LED: Thermal & Optical Bin Analysis

📌 Product Overview

The XL-HD3535UGC-A4 from XINGLIGHT is a high-power Green SMD LED housed in a compact 3.5x3.5x2.2mm package with a transparent colloid. Designed for applications requiring substantial luminous flux, this component delivers a typical output of 110–150 lm under 350mA drive conditions. 💡 The device features a wide 120-degree viewing angle, making it suitable for both focused illumination and area lighting tasks. Its robust construction supports a forward current of up to 700mA, positioning it as a viable solution for portable lighting fixtures and signal indicators where board space is constrained but output intensity is critical.

🎯 Typical Applications

Based on the datasheet parameters and optical characteristics, the XL-HD3535UGC-A4 is engineered for the following specific use cases:

  • Mobile Camera Flash: The high output power and compact footprint allow for integration into smartphone strobe modules or tablet camera flashes.
  • Digital Video (DV) Lighting: Suitable for flashlight modules in digital video recording devices requiring consistent, high-intensity green illumination.
  • Signage and Symbol Lights: Effective for traffic signals, industrial indicator panels, and emergency exit signs due to high visibility and long lifespan.
  • Decorative Entertainment: Used in ambient lighting systems, stage effects, and decorative fixtures where color consistency and longevity are required.

📊 Key Technical Specifications

The following table outlines the electro-optical characteristics ($T_a=25^\circ C$) necessary for circuit design and binning selection.

ParameterSymbolTest ConditionsMinTypMaxUnit
Luminous Flux$\Phi$$I_F=350mA$110-150lm
Forward Voltage$V_F$$I_F=350mA$2.8-3.4V
Peak Wavelength$\lambda_p$$I_F=350mA$-525-nm
Main Wavelength$\lambda_D$$I_F=350mA$515525535nm
Half-Intensity Angle$2\theta_{1/2}$$I_F=350mA$-120-Deg
Reverse Current$I_R$$V_R=5V$--5uA

👇 Design Note: Engineers should utilize the provided Brightness (K4-K7) and Voltage (N13-3 to N13-5) grading codes to ensure uniformity in mass production.

⚠️ Absolute Maximum Ratings & Process Limits

Exceeding these values may cause permanent device failure. Stress testing indicates these limits are critical for reliability.

ParameterSymbolValueUnitNotes
Power Dissipation$P_D$3000mW
DC Forward Current$I_F$700mA
Reverse Voltage$V_R$5V
ESD Tolerance-2000VHuman Body Model (HBM)
Junction Temperature$T_j$125$^\circ C$
Storage Temperature$T_{stg}$-40 to +85$^\circ C$
Operating Temp$T_{opr}$-40 to +105$^\circ C$

⚠️ Caution: The datasheet specifies a pulse width limit of $\le 0.1ms$ and duty cycle $\le 1/10$ for peak operation. For soldering, lead temperature must not exceed $260^\circ C$ for longer than 6 seconds.

📦 Package, Dimensions & Assembly Notes

Physical Characteristics:

  • Package Type: 3535 Surface Mount Device (SMD)
  • Dimensions: 3.5mm (L) x 3.5mm (W) x 2.2mm (H)
  • Tolerance: $\pm 0.25mm$ (unless noted)
  • Moisture Sensitivity: MSL 3 (Floor life: 168 hours at $<30^\circ C / 60% RH$)

Assembly Guidelines: 🔒 Soldering Profile: Reflow soldering should not exceed two cycles. The recommended profile follows standard Pb-free guidelines.

  • Hand Soldering: Use an iron $<30W$. Tip temperature must remain $<300^\circ C$. Duration per terminal must be $<3$ seconds.
  • Mechanical Stress: Do not apply pressure to the lens during the heating phase of reflow, as this can cause internal mechanical damage or delamination.

🚀 Sourcing & Supply Considerations

  • Binning Verification: Always specify brightness (K4-K7) and voltage (N13) codes when placing orders to maintain color and power consistency across batches.
  • Authenticity: Source from authorized channels to verify compliance with ROHS environmental standards.
  • Handling: Given the MSL 3 rating, ensure proper dry packing storage if components are not mounted within 168 hours of opening.

❓ FAQ

Q: What is the maximum current I can drive the XL-HD3535UGC-A4 with? A: The Absolute Maximum Rating for DC Forward Current is 700mA. However, for continuous operation, proper thermal management is required to keep the junction temperature ($T_j$) below $125^\circ C$.

Q: What does the "K4-K7" brightness grading mean? A: These codes define the luminous flux bins. K4 ranges from 110-120 lm, while K7 ranges from 140-150 lm (tested at 350mA). Selecting a single bin ensures visual uniformity in your lighting application.

Q: Can this LED be used for outdoor lighting? A: Yes, the operating temperature range is -40 to +105$^\circ C$, and the storage range extends down to -40$^\circ C$, making it suitable for harsh environments. However, the IP rating depends on your enclosure design.

Q: What are the precautions for reflow soldering? A: Do not perform reflow soldering more than twice. Ensure the peak temperature does not exceed $260^\circ C$ and avoid placing any mechanical stress on the LED body during the liquidus phase.

Q: Is this component RoHS compliant? A: Yes, the datasheet explicitly states that the XL-HD3535UGC-A4 is an environmental protection product meeting ROHS requirements.

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