📌 Product Overview
The XL-3570 from XINGLIGHT is a high-power surface-mounted LED utilizing Flip Chip technology on a compact ceramic substrate. 💡 With package dimensions of 3.5 x 7.0 x 0.7mm, it is engineered to provide dense luminous flux output while maintaining a low thermal resistance profile. This component is specifically designed for applications requiring high-intensity illumination in confined spaces, utilizing a cool beam characteristic to ensure safe contact during operation.
Targeted primarily at the automotive and industrial sectors, the XL-3570 supports a wide operating temperature range from -40°C to +135°C. 👇 The design prioritizes thermal efficiency and luminous consistency, making it suitable for rigorous environments where reliability under high current loads is critical.
🚀 Typical Applications
Based on the XL-3570's robust thermal and electrical ratings, this component is optimized for the following scenarios:
- Automotive Lighting: Ideal for high-beam headlights, daytime running lights (DRL), and fog light assemblies requiring high lumen density.
- Electric Motorcycle Lighting: Supports compact headlight designs for e-bikes and electric motorcycles where thermal management is constrained.
- Industrial & Commercial Fixtures: Suitable for high-bay lights, spotlights, and downlights requiring stable color temperature (5500K–7000K) and high CRI.
- Exterior/Interior Illumination: Used in architectural lighting and security lighting where wide viewing angles (120°) are beneficial.
⚡ Key Technical Specifications
The following electrical and optical characteristics are measured under standard test conditions (Ta=25°C).
| Parameter | Symbol | Test Condition | Min | Typ | Max | Unit |
|---|---|---|---|---|---|---|
| Luminous Flux | Φ | IF=2000mA | 2000 | - | 2800 | LM |
| Forward Voltage | VF | IF=2000mA | 8.7 | - | 9.6 | V |
| Color Temperature | TC | IF=2000mA | 5500 | 6500 | 7000 | K |
| Viewing Angle | 2θ1/2 | IF=2000mA | - | 120 | - | Deg |
| Thermal Resistance | Rth-j-s | IF=2000mA | - | 3-5 | - | °C/W |
| Junction Temp | TJ | IF=2000mA | - | - | 145 | °C |
💡 Design Note: The wide forward voltage range requires drivers that can accommodate variance to ensure consistent current regulation across bins.
🔒 Absolute Maximum Ratings & Process Limits
Exceeding these ratings may cause permanent damage to the device. 👇 These limits are critical for designing safety margins into power supply and thermal management systems.
| Parameter | Symbol | Absolute Maximum Rating | Unit |
|---|---|---|---|
| Power Dissipation | PD | 30 | W |
| Forward Current | IF | 2000 | mA |
| Pulse Forward Current | IFP | 3000 | A |
| Operating Temperature | Topr | -40 to +135 | °C |
| Storage Temperature | Tstg | -40 to +85 | °C |
| Soldering Temp | Tsld | 260 (Reflow, 3s) | °C |
⚠️ Thermal Warning: The junction temperature must not exceed 145°C. Proper heatsinking is mandatory to maintain thermal performance under maximum drive conditions.
📦 Package, Dimensions & Assembly Notes
- Package Type: Flip Chip COB (Chip on Board).
- Dimensions: 3.5mm (L) x 7.0mm (W) x 0.7mm (H).
- Colloid Appearance: Available in White or Yellow fog finishes.
- Moisture Sensitivity: MSL Level 3.
- Soldering Guidelines: Supports both Lead (235°C peak) and Lead-free (255°C peak) infrared reflow processes.
- Ramp-up Rate: Max 3°C/sec.
- Cooling Rate: Max 6°C/sec.
- Tin Resistance: Withstands 260°C for 10 seconds (2 cycles).
📈 Sourcing & Supply Considerations
- Binning & Consistency: The datasheet specifies specific codes for Brightness (S3-S6), Voltage (S13-3 to S13-5), and Color Temperature (UW7-10 to UW11-10). Procurement teams must verify bin codes to ensure lot-to-lot consistency.
- Environmental Compliance: The XL-3570 is ROHS compliant, meeting standard environmental requirements for global distribution.
- Storage & Handling: As an MSL 3 device, it requires a floor life of less than 168 hours after opening the vacuum seal before baking or reflow soldering.
❓ FAQ
Q: What is the maximum drive current for the XL-3570?
A: The Absolute Maximum Forward Current rating is 2000mA. While pulse currents can reach higher peaks (3000A), continuous operation should not exceed 2000mA to prevent thermal runaway.
Q: What is the thermal resistance of this LED?
A: The thermal resistance from junction to solder point (Rth-j-s) is typically between 3°C/W and 5°C/W. This low resistance is crucial for maintaining junction temperatures below the 145°C limit.
Q: Can this component be used for automotive exterior lighting?
A: Yes, the XL-3570 is specifically listed for automotive lighting applications. It supports a wide operating temperature range (-40°C to +135°C) and utilizes Flip Chip technology for robustness.
Q: What are the soldering profile requirements?
A: The LED supports standard Reflow Soldering. For lead-free processes, the peak temperature should not exceed 255°C (held for 5-10 seconds). The ramp-up speed should be limited to a maximum of 3°C/second.
Q: How is the color temperature sorted?
A: Color temperature is sorted into specific bins: UW7-10 (5500K-6000K), UW9-10 (6000K-6500K), and UW11-10 (6500K-7000K). Designers should specify the required bin when placing orders to ensure color consistency.
