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XL-502SYGC 5mm LED: Bin Selection & Forward Voltage Analysis

The XL-502SYGC from XINGLIGHT is a LED designed for indicator and backlight applications. This technical guide helps design engineers and procurement teams evaluate the component for board integration, assess consiste...

XL-502SYGC 5mm LED: Bin Selection & Forward Voltage Analysis

📌 Product Overview

The XINGLIGHT XL-502SYGC is a 5mm through-hole LED designed for general-purpose indication and backlighting. 📏 It features a water-clear, diffused lens that houses a standard green chip (Dominant Wavelength: 565–575nm), providing clear visibility in status and display applications.

Targeted primarily at cost-sensitive consumer electronics and industrial instrumentation, this component balances optical performance with robust physical construction. 💡 The design prioritizes ease of integration via standard radial lead framing (Pitch: 5.0mm), making it suitable for automated PCB assembly processes requiring reliable visible light output.

🛠 Typical Applications

Based on its optical characteristics and 5mm package size, the XL-502SYGC is suitable for a wide range of general indicator uses:

  • Status Indication: Panel indicators for home appliances and power supplies.
  • Consumer Electronics: 📱 Display backlights and operational status lights for digital devices.
  • Automotive: Interior dashboard lighting and non-critical control indicators.
  • Industrial Equipment: 🏭 Signal towers and process monitoring displays.
  • Educational Toys: Electronic learning devices requiring low-voltage visual feedback.
  • Urban Lighting: Small-scale decorative lighting and city beautification projects.

⚡ Key Technical Specifications

💡 The following table outlines the initial electro-optical characteristics ($T_a = 25^\circ C$). Designers should pay close attention to the Luminous Intensity and Viewing Angle to ensure the LED meets specific brightness requirements for the end application.

ParameterSymbolMinTyp.MaxUnitTest Conditions
Luminous Intensity$I_V$300500700mcd$I_F = 20\text{mA}$
Dominant Wavelength$\lambda_d$565-575nm$I_F = 20\text{mA}$
Peak Wavelength$\lambda_p$-570-nm$I_F = 20\text{mA}$
Forward Voltage$V_F$2.02.22.6V$I_F = 20\text{mA}$
Viewing Angle$2\theta_{1/2}$-30-deg$I_F = 20\text{mA}$
Spectral Width$\Delta\lambda$-30-nm$I_F = 20\text{mA}$
Reverse Current$I_R$--10$\mu$A$V_R = 5\text{V}$

Note: Tolerance includes light intensity deviation of $\pm10%$ and voltage deviation of $\pm0.1\text{V}$.

⚠️ Absolute Maximum Ratings & Process Limits

🚨 Exceeding these ratings may cause device failure or permanent degradation. These limits are critical for designing driver circuits and ensuring thermal stability in mass production.

ParameterSymbolMaxUnitNotes
Power Dissipation$P_d$70mW@ $T_a = 25^\circ C$
Max Continuous Forward Current$I_F$20mADC operation
Peak Forward Current$I_{Fp}$80mAPulse width depends on duty cycle
Operating Temperature$T_{opr}$-20 to +85$^\circ C$Ambient range
Storage Temperature$T_{stg}$-40 to +85$^\circ C$
Soldering (Wave)$T_{sol}$240$^\circ C$$\le 6$ seconds
Soldering (Manual)300$^\circ C$$\le 3$ seconds, distance $\ge 2.0\text{mm}$

Critical Process Warning: 🔒 Ensure soldering points are at least 2.0mm from the colloid base to prevent thermal damage to the epoxy resin.

📦 Package, Dimensions & Assembly Notes

The XL-502SYGC utilizes the standard F5 radial package, widely compatible with most LED lead forming and insertion machinery.

  • Dimensions: $5.5 \times 5.0 \times 8.7\text{mm}$ (L x W x H).
  • Tolerance: $\pm 0.50\text{mm}$ unless otherwise noted.
  • Lens: Water-clear colloid for high light transmission.
  • Assembly: 🏗 Standard polarity orientation (Anode usually denoted by longer leg). Manual soldering requires strict temperature control ($300^\circ C$, <3s) to avoid lens cracking or degradation.
  • Packaging: Supplied in moisture-proof and anti-electrostatic bags to maintain MSL 2 compliance.

📊 Sourcing & Supply Considerations

When sourcing the XL-502SYGC, consider the following supply chain and engineering factors:

  • Brightness Binning: 📈 Codes A4–A6 indicate intensity bins (300–700mcd). For uniform panel lighting, procure from a single bin code.
  • Voltage Binning: Codes N12-8 through N13-1 cover 2.0V–2.6V. Consistent $V_F$ bins are crucial for multi-LED series circuits or constant current driver design.
  • Storage: MSL is Level 2. 🕒 Use components within 3 months of opening; otherwise, bake or store in a dry cabinet ($30^\circ C$, <70% RH).
  • Authenticity: Verify packaging for EIA standard markings and anti-static foil to ensure genuine XINGLIGHT quality.

❓ Frequently Asked Questions

Q: What is the typical forward voltage drop for the XL-502SYGC?
A: The typical forward voltage ($V_F$) is 2.2V at a forward current of 20mA, with a maximum of 2.6V. Designers should account for the 2.0V–2.6V range across different batches to ensure current limiting resistors are adequately sized.

Q: Can this LED be used in outdoor environments?
A: While the operating temperature range (-20°C to +85°C) allows for various environments, the water-clear colloid is standard IP rated. For outdoor exposure (rain, UV), it is typically used inside enclosures or protected fixtures, such as urban lighting signs that have weatherproof housing.

Q: What is the difference between Dominant Wavelength and Peak Wavelength?
A: Dominant Wavelength ($\lambda_d$) is the color perceived by the human eye (565–575nm for this model), while Peak Wavelength ($\lambda_p$) is the physical maximum output of the spectrum (570nm). Engineers should focus on Dominant Wavelength for color matching.

Q: How should I handle the component regarding moisture sensitivity?
A: The XL-502SYGC is rated at Moisture Sensitivity Level (MSL) 2. This means it can be exposed to factory ambient conditions for up to one year before baking is required. After opening the moisture-proof bag, floor life should be limited to prevent absorption during soldering.

Q: What is the viewing angle of this LED?
A: The typical viewing angle ($2\theta_{1/2}$) is 30 degrees. This makes it suitable for focused indicators rather than wide-area diffuse backlighting.

Q: Are there specific bin codes for voltage selection?
A: Yes, XINGLIGHT sorts these LEDs into voltage bins N12-8 (2.0–2.2V), N12-9 (2.2–2.4V), and N13-1 (2.4–2.6V). Selecting a specific bin is recommended for designs requiring tight voltage regulation.

About Leon Zhang

Leon Zhang is the founder of LDeepAI, focusing on AI-assisted electronic component sourcing and verified China supply-chain support for overseas buyers. He previously worked within the Huaqiang Group ecosystem, including experience related to HQEW, one of China's well-known electronic component trading platforms. This background gives him practical insight into China's electronic component supply-chain structure, supplier screening, channel verification and cross-border sourcing workflows.

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