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XL-IRM638T-TR2 IR Receiver: SMD Integration & Signal Stability Analysis

The XL-IRM638T-TR2 is a SMD infrared receiver designed for compact IR control systems. This technical brief provides electrical characteristics, optical performance data, and SMT assembly guidelines for engineers eval...

XL-IRM638T-TR2 IR Receiver: SMD Integration & Signal Stability Analysis

📌 Product Overview

The XL-IRM638T-TR2 is a miniature, epoxy-encapsulated infrared receiver module designed for surface mount technology (SMT) assembly. It integrates a high-speed PIN photodiode and a low-power preamplifier IC into a compact 5.0 x 4.0 x 4.0mm package, specifically engineered to minimize footprint in dense circuit layouts. With a built-in bandpass filter tuned to 37.9 kHz and dual internal shielding, the component effectively suppresses environmental electrical noise, ensuring signal integrity in complex household or industrial settings.

⚙️ Typical Applications

The XL-IRM638T-TR2 is primarily utilized in consumer electronics and industrial control systems requiring reliable remote command execution:

  • Consumer Appliances: Air conditioners, fans, heaters, and humidifiers where compact form factors are essential.
  • Multimedia Systems: Televisions, DVD players, set-top boxes, and vehicle-mounted infotainment displays.
  • Industrial & Automation: Instrumentation panels, sensing equipment, and industrial automation controllers.
  • Peripheral Devices: Computer accessories, lighting controls, and induction sanitary ware requiring non-contact activation.

📊 Key Technical Specifications

The electrical performance of the XL-IRM638T-TR2 is optimized for low-voltage operation and long-distance signal acquisition, as detailed in the table below:

ParameterSymbolTest ConditionsMin.Typ.Max.Unit
Supply VoltageVDDRecommended Usage2.7-5.5V
Carrier Frequency$f_0$--37.9-kHz
BPF Width$f_{BW}$--6-kHz
Working Current$I_{CC}$$V_{DD}=5V$0.40.50.7mA
Reception DistanceL$0^\circ$ Angle1520-m
Low Level Output$V_{OL}$$I_{sink}=2.0mA$--250mV
High Level Output$V_{OH}$$V_{CC}=5V$4.5-5.0V

⚠️ Absolute Maximum Ratings & Process Limits

Engineers must strictly adhere to the following stress limits to prevent permanent damage to the integrated circuit and photodiode. Exceeding these values during assembly or operation compromises reliability.

ParameterSymbolRatingUnitNotes
Supply Voltage$V_{DD}$6.0VDo not exceed continuous supply
Operating Temp.$T_{opr}$-20 to +85$^\circ$CAmbient range for stable function
Storage Temp.$T_{stg}$-40 to +125$^\circ$CLong-term non-operating storage
Soldering (Wave)$T_{sol}$260$^\circ$C$\le$ 6 seconds duration
Soldering (Manual)$T_{sol}$300$^\circ$C$\le$ 3 seconds duration

🏗️ Package, Dimensions & Assembly Notes

The XL-IRM638T-TR2 utilizes an epoxy resin plastic encapsulation with a semi-circular dome design. This structure optimizes the incident angle for incoming IR signals while maintaining mechanical durability.

  • Dimensions: 5.0mm (Length) x 4.0mm (Width) x 4.0mm (Height).
  • Shielding: Features dual shielding (internal and external) to resist electrical interference from power lines or fluorescent lighting.
  • Soldering: The component is compatible with standard wave soldering and manual rework. Ensure temperature profiles do not exceed the maximum ratings to avoid degrading the epoxy or internal bonds.

🚚 Sourcing & Supply Considerations

  • Environmental Compliance: Verified ROHS and REACH certification ensures suitability for global markets, including the EU.
  • Signal Stability: Built-in immunity against 200±50 Lux fluorescent light interference reduces failure rates in field deployments.
  • Voltage Range: Wide 2.7V–5.5V input tolerance simplifies BOM management by supporting both 3.3V and 5V logic designs.

❓ FAQ

Q: What is the carrier frequency tolerance for this receiver?
A: The typical carrier frequency ($f_0$) is 37.9 kHz with a Bandpass Filter (BPF) width of 6 kHz, ensuring compatibility with standard transmission protocols.

Q: Can the XL-IRM638T-TR2 operate at 3.3V logic levels?
A: Yes. The recommended supply voltage range is 2.7V to 5.5V, making it suitable for both 3.3V and 5.V systems. It supports TTL and CMOS interface levels.

Q: What is the maximum operating temperature?
A: The component can operate reliably in ambient temperatures ranging from -20°C to +85°C, covering standard indoor industrial and residential environments.

Q: What are the reflow soldering limits?
A: For wave soldering, the limit is 260°C for $\le$ 6 seconds. For manual welding, the limit is 300°C for $\le$ 3 seconds to prevent thermal damage.

Q: Does the datasheet specify a specific transmission distance?
A: Yes. Under standard test conditions ($V_{DD}=5V$), the reception distance ($L$) is typically 20m at $0^\circ$ and 5m at $\pm35^\circ$.

About Leon Zhang

Leon Zhang is the founder of LDeepAI, focusing on AI-assisted electronic component sourcing and verified China supply-chain support for overseas buyers. He previously worked within the Huaqiang Group ecosystem, including experience related to HQEW, one of China's well-known electronic component trading platforms. This background gives him practical insight into China's electronic component supply-chain structure, supplier screening, channel verification and cross-border sourcing workflows.

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