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XINGLIGHT XL-5730UWC-02 SMD LED: Thermal and SMT Process Design Analysis

The XINGLIGHT XL-5730UWC-02 is a 0.2W Surface Mount Device (SMD) LED featuring a 5730 package and a cold white color temperature range of 8000K-10000K. This technical brief provides a detailed analysis of its electro-...

XINGLIGHT XL-5730UWC-02 SMD LED: Thermal and SMT Process Design Analysis

📌 Product Overview

The XINGLIGHT XL-5730UWC-02 is a 0.2W Surface Mount Device (SMD) LED designed for high-brightness illumination in a compact 5.7 x 3.0 x 0.8mm footprint. It utilizes a cold white chip with a color temperature range of 8000K to 10000K, encapsulated in a yellow colloid suitable for commercial lighting fixtures. 📏

Target applications primarily include fluorescent tube replacements, commercial light bars, and LCD backlights. Design focus should be placed on its 120-degree viewing angle and compliance with ROHS environmental standards, making it a viable option for SMT automated assembly lines requiring infrared reflow soldering processes. 💡

🚀 Typical Applications

Based on the 5730 package parameters and 0.2W power dissipation, the XL-5730UWC-02 is optimized for the following scenarios:

  • General Illumination: Fluorescent tubes and rigid/flexible light strips.
  • Commercial Lighting: Downlights and track lighting systems.
  • Signage: Advertising characters and light boxes requiring uniform backlighting.
  • Displays: LCD backlight units where space efficiency is critical.

📈 Key Technical Specifications

The following table outlines the electro-optical performance under standard test conditions (Ta=25℃, IF=60mA).

ParameterSymbolMin.Typ.Max.UnitNotes
Luminous FluxΦ172433LMHigh Brightness
Forward VoltageVF2.8-3.4V@ 60mA
Color TempTC8000-10000KCold White
Viewing Angle2θ1/2-120-Deg
CRIRa-70--
Reverse CurrentIR--5μA@ VR=5V

🔍 Design Note: Engineers should account for the voltage binning (M19-3 to M19-6) to ensure driver compatibility.

🔒 Absolute Maximum Ratings & Process Limits

Exceeding these ratings may cause device failure. Reliability testing adheres to MIL-STD-750D and 883D standards.

ParameterSymbolMax. ValueUnitConditions
Power DissipationPD200mW
Forward CurrentIF60mAContinuous
Peak Forward CurrentIFP120mAPulse ≤0.1ms
Reverse VoltageVR5V
ESD AbilityESD2000VHuman Body Model
Operating Temp.TOPR-40~+85°C
Storage Temp.TSTR-40~+85°C
Soldering Temp.TSOL260°C≤6 Seconds

⚠️ Warning: The Moisture Sensitivity Level (MSL) is classified as Level 3. Floor life is 168 hours; bake before reflow if exposed beyond this limit to prevent popcorning damage.

🔧 Package, Dimensions & Assembly Notes

  • Package Type: 5730 Surface Mount (SMD).
  • Dimensions: 5.7mm (L) x 3.0mm (W) x 0.8mm (H).
  • Soldering: Compatible with Infrared Reflow soldering.
    • Lead-Free Process: Peak temp 255°C (Max), time >217°C for 60-120s.
    • With-Lead Process: Peak temp 235°C (Max), time >183°C for 60-150s.
  • Packaging: EIA standard compliant tape and reel for automated placement.

🚢 Sourcing & Supply Considerations

  • Binning Management: Request specificBrightness (H9/J1/J2/J3) and Voltage (M19) codes to ensure color and electrical consistency in your BOM.
  • Authenticity Verification: Verify packaging markings to prevent counterfeit integration.
  • Sample Availability: Engineering samples are recommended for validating lumen maintenance and thermal heat sinking in your specific housing design.
  • Lead Time: Assess stock levels specifically for the UW16-21 (Cold White) binning code, as specific color temperatures often have variable lead times.

❓ FAQ

Q: What is the recommended pad layout for the XL-5730UWC-02?
A: While the datasheet refers to a 5.7x3.0mm outline, standard EIA 5730 footprint land patterns are compatible. Ensure adequate pad size for heat dissipation given the 200mW power rating.

Q: Can this LED be used in outdoor lighting applications?
A: The XL-5730UWC-02 is rated for an operating temperature range of -40°C to +85°C and storage of -40°C to +85°C. While it handles wide temperature ranges, it requires an IP-rated enclosure for protection against moisture ingress, as the MSL is 3.

Q: What does the "UW16-21" color grading code signify?
A: This code indicates a specific color temperature bin. For this model, UW16-21 corresponds to a Cold White range of 8000K to 10000K. Always specify this code during procurement to maintain consistency.

Q: Is this component compatible with lead-free soldering processes?
A: Yes, the datasheet explicitly lists parameters for a lead-free process (Peak 255°C), complying with ROHS directives. Ensure your reflow profile does not exceed the specified time above 217°C.

Q: How should I handle storage to prevent damage?
A: The component has an MSL of 3. Store in a dry cabinet (<10% RH). If the floor life of 168 hours is exceeded, a bake procedure (per J-STD-033) is required prior to reflow soldering.

About Leon Zhang

Leon Zhang is the founder of LDeepAI, focusing on AI-assisted electronic component sourcing and verified China supply-chain support for overseas buyers. He previously worked within the Huaqiang Group ecosystem, including experience related to HQEW, one of China's well-known electronic component trading platforms. This background gives him practical insight into China's electronic component supply-chain structure, supplier screening, channel verification and cross-border sourcing workflows.

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