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XL-DZ504UYD 3mm LED: Thermal & Forward Voltage Analysis for Indicator Design

The XINGLIGHT XL-DZ504UYD is a 3mm yellow-through-hole LED designed for status indication and board-level feedback systems. This technical brief outlines the component's luminous intensity binning, thermal dissipation...

XL-DZ504UYD 3mm LED: Thermal & Forward Voltage Analysis for Indicator Design

📌 Product Overview

The XL-DZ504UYD is a standard 3mm through-hole LED featuring a yellow light source with a water-clear lens (or corresponding colloid). It operates at a typical forward current of 20mA, making it suitable for general-purpose indication on PCBs. 💡 With a dominant wavelength range of 585nm to 595nm, this component provides clear visual status for electronic testing instruments and communication servers.

This device is engineered to balance luminous intensity—ranging from 300mcd to 900mcd—with energy efficiency. 👉 Its design supports automated assembly processes while maintaining compliance with RoHS environmental standards. This component is intended for engineers requiring stable visual feedback in moderate-density circuit designs.

🔌 Typical Applications

Based on the provided datasheet parameters and industry standards for this package type, the XL-DZ504UYD is best suited for the following scenarios:

  • Status Indicators: Power-on, network activity, and fault status lights for storage servers and communication equipment.
  • Consumer Electronics: User interface (UI) feedback for converters and IoT devices.
  • Instrumentation: Signal display panels for electronic testing instruments where clear visibility is required.
  • Industrial Feedback: 🔒 Operational status displays for medical treatment equipment or enclosed control systems.

📊 Key Technical Specifications

The following table outlines the initial electrical and optical characteristics under standard test conditions (Ta=25°C).

ParameterSymbolMinTyp.MaxUnitTest Conditions
Luminous IntensityIv300-900mcdIF = 20mA
Dominant Wavelengthλd585-595nmIF = 20mA
Peak Wavelengthλp-590-nmIF = 20mA
Forward VoltageVF1.8-2.4VIF = 20mA
Viewing Angle2θ1/2-45°-degIF = 20mA
Half Wave WidthΔλ-20-nmIF = 20mA

💡 Note: Binning codes (Brightness: A4-A8, Voltage: N12-7 to N12-9, Wavelength: HY03-HY06) are available for strict color consistency control.

⚠️ Absolute Maximum Ratings & Process Limits

Exceeding these ratings may cause permanent device failure. Design margins must account for these absolute limits to ensure yield rate and reliability.

ParameterSymbolValueUnitNotes
Max Power DissipationPD50mWThermal management required at high ambient temps.
Max Continuous Forward CurrentIF20mADerating necessary above 25°C ambient.
Peak Forward CurrentIFP80mAPulse width ≤ 10ms, duty cycle ≤ 1/10.
Max Reverse VoltageVR5VProtect against AC reverse bias.
ESD ToleranceESD2000VHuman Body Model (HBM); requires handling precautions.
Operating TemperatureTOPR-40 ~ +85°CFull performance range.
Storage TemperatureTSTR-40 ~ +85°C

📦 Package, Dimensions & Assembly Notes

The XL-DZ504UYD utilizes a standard 3mm round molded package with specific dimensional tolerances essential for footprints and pick-and-place nozzles.

  • Appearance Dimensions: 6.2mm (Head Diameter) x 14mm (Length). Tolerances are ±0.25mm unless noted.
  • Soldering Profile: 🌡️ Lead soldering temperature max is 260°C for ≤5 seconds.
  • Moisture Sensitivity: 🏷️ MSL Level 2. Devices must be mounted within 1 year of opening the sealed bag.
  • Packaging: ESD-safe, moisture-proof foil bags to maintain binning integrity.
  • Mechanical Stress: Lead integrity testing supports bending loads up to 2.5N.

🛒 Sourcing & Supply Considerations

To minimize supply chain risks and ensure consistency in mass production, consider the following:

  • Binning Control: Verify bin codes (A4-A8 for brightness, HY03-HY06 for wavelength) match your BOM to avoid visual inconsistency in status indicators.
  • Authenticity: Source through XINGLIGHT authorized channels to guarantee MSL compliance and ESD protection standards.
  • Yield Optimization: Ensure MSL Level 2 storage protocols are followed to prevent popcorn cracking during reflow or wave soldering.

❓ Frequently Asked Questions

Q: What is the typical forward voltage for the XL-DZ504UYD?
A: The forward voltage (VF) ranges from a minimum of 1.8V to a maximum of 2.4V when driven at the standard test current of 20mA. Designers should select current-limiting resistors based on the maximum 2.4V to ensure consistent brightness across the batch.

Q: Is this LED suitable for high-temperature industrial environments?
A: Yes, the component is rated for an operating temperature range of -40°C to +85°C. However, to maximize lifespan, the power dissipation should be managed, and the ambient temperature around the LED should be kept within the specified limits.

Q: What does the MSL Level 2 rating mean for assembly?
A: Moisture Sensitivity Level 2 indicates that the components can withstand exposure to the ambient factory environment (≤30°C / 60% RH) for up to one year before baking is required. 👉 If the moisture barrier bag is opened and components are not used within this time, they should be baked to prevent damage during soldering.

Q: How is the brightness graded for this model?
A: The luminous intensity is divided into bins A4 through A8.

  • A4: 300-400 mcd
  • A5: 400-500 mcd
  • A6: 500-700 mcd
  • A7: 700-900 mcd
  • A8: 900-1200 mcd
    Selecting a specific bin code ensures uniform brightness across your product's UI panels.

About Leon Zhang

Leon Zhang is the founder of LDeepAI, focusing on AI-assisted electronic component sourcing and verified China supply-chain support for overseas buyers. He previously worked within the Huaqiang Group ecosystem, including experience related to HQEW, one of China's well-known electronic component trading platforms. This background gives him practical insight into China's electronic component supply-chain structure, supplier screening, channel verification and cross-border sourcing workflows.

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